How to Make an Above-Ground Pool Blanket Box

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An above-ground pool blanket box is a practical and convenient solution for storing your pool cover when it’s not in use. A well-designed box protects the blanket from the elements, keeps your outdoor space tidy, and extends the life of your pool cover. While you can purchase pre-made blanket boxes, making your own allows for customization to suit your pool area’s size and aesthetic. Here’s a step-by-step guide on how to build an above-ground pool blanket box.

Materials You’ll Need:

  • Plywood sheets (weather-resistant)
  • Pressure-treated timber (for the frame)
  • Stainless steel screws
  • Hinges (preferably stainless steel for outdoor use)
  • Handles
  • Outdoor paint or sealant
  • Measuring tape
  • Circular saw or hand saw
  • Drill
  • Sandpaper
  • Weather-resistant fabric or rubber liner (optional for extra waterproofing)

Step 1: Measure the Blanket and Determine Box Size

Before you start, measure your pool blanket when it is fully rolled up. Ensure that the box dimensions can comfortably store the blanket without squashing or bending it. You will need to account for extra space for the handles, hinges, and any lining you might include. A typical box size for a standard pool blanket might be around 2 meters in length, 0.5 meters in width, and 0.6 meters in height, but the exact dimensions will depend on your blanket’s size.

Step 2: Cut the Wood for the Frame

The box’s frame will provide stability and strength, particularly if the blanket is heavy. Use pressure-treated timber to ensure it withstands outdoor conditions.

  • For the base, cut four pieces of timber to form a rectangle or square according to the size of the blanket.
  • Use additional pieces for vertical supports at each corner. These should match the height of your box (about 0.6 meters high).
  • You may want to add cross-supports for added durability, especially if the blanket is heavy.

Step 3: Construct the Frame

Once the pieces are cut, assemble the frame by screwing the timber pieces together. Secure the base first, then attach the vertical supports at each corner. Once you have the frame ready, add additional horizontal supports to create the base for the plywood sheets to be attached later.

Step 4: Cut and Attach the Plywood Panels

Next, cut the plywood sheets to fit the dimensions of the frame for the front, back, sides, and base of the box. Plywood is ideal because it is sturdy yet relatively easy to work with. It is important to choose a weather-resistant plywood type to protect against rain, heat, and sun exposure.

  • Attach the plywood panels to the frame using stainless steel screws.
  • Ensure the base panel is securely attached to the frame to support the weight of the blanket.

Step 5: Install the Lid and Hinges

The lid is essential for protecting your pool blanket from the elements. Cut another plywood panel for the lid, ensuring it fits snugly on top of the box. Attach the hinges to the back edge of the box and the corresponding side of the lid. Stainless steel hinges are recommended for outdoor use, as they will resist rust and wear.

  • Consider installing a handle or latch on the front of the lid to make opening and closing easier.

Step 6: Sand and Paint the Box

To prevent splinters and ensure a smooth finish, sand all the edges and surfaces of the plywood. Once the surface is smooth, apply an outdoor-grade paint or sealant to protect the wood from moisture and UV damage. You can choose a color that complements your pool area for a seamless aesthetic.

Step 7: Add a Liner (Optional)

For extra protection, you can line the inside of the box with a weather-resistant fabric or rubber material. This liner will provide an additional barrier against moisture, ensuring your pool blanket stays dry and protected. Simply measure the interior of the box and cut the fabric or liner to fit. Attach it using adhesive or staples.

Step 8: Install Ventilation (Optional)

If you live in a particularly humid area, you may want to add ventilation to your box to prevent mold and mildew from developing on your pool blanket. This can be done by drilling small holes on the sides of the box, or installing vent covers.

Step 9: Position the Box Near Your Pool

Once the box is fully assembled and painted, place it near your above-ground pool for easy access. Ensure it’s on a flat, stable surface to prevent any shifting or damage.

Conclusion

Building your own above-ground pool blanket box is an achievable DIY project that can save you money and allow for custom design. By carefully measuring, using weather-resistant materials, and following the steps outlined, you can create a durable storage solution that protects your pool blanket and enhances the look of your outdoor space.